The USS Independence Corrosion Catastrophe: Private Sector Negligence at its Worst

Christian Baghai
3 min read3 days ago

--

The story of the USS Independence (LCS-2) is a cautionary tale of corporate greed and negligence, revealing how private companies can endanger national security and cost taxpayers millions. Built under the auspices of Austal USA and General Dynamics, the USS Independence was meant to showcase cutting-edge naval technology. Instead, it became a symbol of shoddy construction practices and poor oversight.

The Initial Promise and Subsequent Betrayal

When the contract for the USS Independence was awarded to General Dynamics in July 2003, with Austal USA handling the construction, expectations were high. The ship, a marvel of modern engineering with its aluminum trimaran hull, was supposed to be a game-changer in littoral combat operations. However, the dream quickly turned into a nightmare. The construction process, plagued by delays and cost overruns, saw the budget skyrocket from an initial estimate of $220 million to a staggering $704 million by the time the ship was delivered in 2009.

Galvanic Corrosion: A Predictable Disaster

One of the most glaring issues that emerged during the sea trials was galvanic corrosion. This problem, which should have been anticipated and prevented by competent engineering practices, was severe enough to warrant an additional $5.3 million in repairs in 2010. The corrosion occurred because the aluminum hull of the ship acted as an anode in contact with the stainless steel propulsion system, with seawater facilitating the electrolysis. This interaction led to aggressive corrosion, particularly around the water jets — essential components for the ship’s maneuverability.

Corporate Finger-Pointing and Denial

When the extent of the corrosion became undeniable, Austal USA and the U.S. Navy entered into a blame game. Austal, in a breathtaking display of arrogance, accused the Navy of not maintaining the ship properly. This accusation ignored the fundamental issue that the corrosion was a result of improper installation of electrical insulation during the ship’s construction — a clear oversight on Austal’s part.

Despite Austal’s claims that their technical experts were eager to assist in identifying the root causes, the reality was that their negligence had already caused significant damage. The Navy’s response, which included the installation of a cathodic protection system, was a desperate attempt to mitigate a problem that should have been addressed during the design and construction phases.

The Cost to Taxpayers and National Security

The financial and operational repercussions of this debacle were substantial. Taxpayers were left footing the bill for the additional $5.3 million repair costs, not to mention the ongoing maintenance expenses that soared due to these preventable issues. Furthermore, the readiness and effectiveness of the USS Independence were compromised, affecting the Navy’s operational capabilities.

Political Fallout and Public Outrage

The negligence and incompetence exhibited by Austal USA and General Dynamics did not go unnoticed by political leaders. In 2011, seven U.S. senators sent a letter to the Department of Defense questioning the management of the corrosion problems. This political pressure was necessary to hold these companies accountable and to ensure that future projects would not suffer from the same level of mismanagement and disregard for quality.

In conclusion, the saga of the USS Independence should serve as a wake-up call. The lives of our sailors and the security of our nation depend on the integrity and competence of those who build and maintain our naval fleet. The private sector must be held to the highest standards, and any deviation from these standards should result in severe consequences. Only then can we ensure that the mistakes made with the USS Independence are never repeated.

--

--